Anka Sen Shot Blasting Masin Wok na Ol Gutpela Samting Bilong Yusim

Anka Sen Shot Blasting Masin Wok na Ol Gutpela Samting Bilong Yusim
Anka sen sut blasting masin em i wanpela 'continuous-through type dedicated shot blasting equipment we ol i wokim stret long ol sip na marine enjiniaring. Em i stret long ol raunpela ring anka sen, ol raunpela sen bilong maining, na ol sen bilong pasim sip. Em i bungim wok bilong klinim pes, strongim 'fatigue', 'pre-' tritmen bilong 'coating', na 'fully automatic continuous production'. Em i wanpela bikpela samting bilong sekim gutpela bilong ol 'anchor chain' taim ol i lusim faktori.
I. Ol bikpela wok bilong 'Anchor Chain Shot Blasting Machine'
(1) Wok bilong klinim gut pes
Em inap long rausim 'heat treatment oxide scale', 'forging slag', 'rust', 'rolling scale', na oil na pipia long 'anchor chain' long wanpela taim tasol. Bihain long klinim, wanpela wankain metalik mat kala i kamap ples klia, we i bihainim ol standet bilong sekim lukluk bilong ol klasifikesen sosaiti (CCS, LR, ABS).
Em i save klinim insait sait bilong ol sen link, ol kona bilong 'arc', na ol 'concave' eria bilong ol 'welding joints', na stretim hevi bilong klinim gut ol kona we i kamap long 'manual sandblasting' na 'acid washing'; ol masin bilong pairapim planti sut i stap long 120 digri tripela-dimensenel angle, na i winim 360 digri ful kavrej na i no gat ol aipas eria bilong pairapim.
Em i rausim ol liklik '-'bamps, ol 'forging scratches', na ol sap 'protrusions' long pes bilong ol 'chain links', na rausim ol 'stress concentration sources' na stopim bruk aninit long 'alternating tension' bilong solwara.
(2) Bikpela wok bilong strongim 'surface fatigue' (bikpela samting bilong 'Anchor Chain Shot Blasting Machine')
Ol 'high-speed steel balls bilong shot blasting machine i save paitim pes bilong ol sen link, na dispela i save kamapim liklik plastik difomesen long pes, na kamapim wanpela wankain 'residual compressive stress layer':
Em i save daunim 'alternating tensile stress' we win na weiv i save kamapim, ol weiv bilong anka na 'chain retrieval', na i save pasim 'crack initiation' na 'expansion', na dispela i save mekim 'fatigue life' bilong anka sen i go antap inap 2 i go inap 4-pela taim; em i save stretim ol 'metal surface greins', strongim wok bilong en, na strongim 'wear resistance', 'impact resistance', na 'solwara stress corrosion resistance' bilong ol 'chain links'; em i rausim 'surface decarburization layer' we i kamap long taim bilong 'heat treatment', na i daunim tru hevi bilong 'hydrogen embrittlement' na 'rusting' aninit long 'salt spray' envairomen, na i inapim ol bikpela strong bilong ol sip we i save raun long solwara.
(3) Pre-tritmen wok pastaim long koting
Ol 'steel ball' bilong 'shot blasting machine' i kamapim wankain na gutpela 'anchor-like roughness, na dispela i mekim gutpela wok bilong 'epoxy zinc-rich peint na ol hevi 'anticorrosion coating', na i stopim 'peeling' na 'detachment' bilong 'paint film', na i mekim 'marine life life' i go longpela taim, na i pinisim nid bilong 'anticorrosion' bilong tupela pre-tritmen proses bilong 'sandblasting' na 'acid washing'.
(4) Fully Automatic Continuous Conveying Production Function
Dispela masin bilong sutim gan i yusim wanpela 'traction pulley conveying system', we i gutpela long olgeta kain 'ship anchor chain' stat long φ22 i go inap long φ150mm:
Em i yusim 'variable frequency speed regulation' bilong 'continuous material feeding' (yu ken stretim long 200 i go inap 1500mm/min), na mekim olgeta 'anchor chain' i go insait long 'shot blasting chamber' na i no gat hevi na long wankain spit;
Em i ken konektim long ol 'heat treatment line' na 'painting production lines', wantaim wanpela 'crane' bilong 'automatic loading' na 'unloading', na dispela i mekim wok i no gat man i stap long en;
Ol bikpela -strong sapot puli insait long rum inap long sapotim inap 500kg long wan wan hap bilong sen, na dispela i gutpela long ol bikpela -sais hevi anka sen.
(5) Klostu-lup Patikel Seperesen + Gutpela Das Kontrol bilong Lukautim Envairomen
Ful keten malti-stej ea seperesen: Em i save separetim ol bruk bruk, das i gat oksait, na welding slag, na i save yusim gen ol kwalifait 'steel ball', wantaim 'seperation purity' bilong moa long 98%, na liklik 'steel ball loss' tasol; Negative pressure pulse bag rausim das, wantaim das emisen aninit long 20mg/m3, inapim ol envairomen proteksen standet bilong wokim ol sip; Planti leia bilong ol 'labyrinth seal' i pasim tru ol 'steel ball' long bruk nabaut; PLC 'touch screen intelligent control': Ol i ken stretim spit bilong wokabaut, ol 'particle flow' paramita; Real-monitoring bilong 'current head' bilong sut, vaibresen, na 'particle level', 'automatic fault alarm', 'production data traceable', inapim ol samting bilong 'ship inspection traceability'.
II. Ol Gutpela Samting Bilong Yusim Anka Sen Shot Blasting Masin
(1) Prodak Kwaliti Advantej (Mitim ol Stret Standet bilong Klasifikesen Sosaiti)
Yunifom na Stebol Strongim Ifekt: Tripela-dimensenel malti-angle blasting, 100% karamapim insait na ausait bilong olgeta anka sen, i stretim olgeta hevi bilong uneven fos long manuel sandblasting na i no inap strongim long ol lokol eria; I daunim tru ol birua bilong bruk long solwara: Dispela 'compressive stress strengthening layer' i save sakim win na weiv i save senis senis na solwara i save bagarap, na i save daunim ol hevi bilong sefti bilong ol sip bihain long ol i salim, na i save helpim ol 'anchor chain' we i lusim faktori long kisim gutpela kwalifikesen; Em i mekim gut tru pasin bilong ol 'anti-corrosion coatings long pas gut, na mekim wok laip bilong ol 'anchor chain' bilong sip i go longpela taim, na daunim pe bilong lukautim na senisim ol sip.
(2) Prodaksen Efisiensi na Otomesen Gutpela Kontinuous hai-spid mass prodaksen: Kontiniu na nogat stop operesen, wantaim prodaksen kapasiti i 5 i go inap 10 taims bilong 'hook-type shot blasting na manual sandblasting. Em i gutpela long ol bikpela-skel asembli lain bilong ten-tausen-ton anka sen faktori; Low labor cost: Wanpela wokman tasol i mas stap long wok, i no gat nid long ol wokman i gat gutpela wok long klinim na senisim, na dispela i daunim tru hevi wokman; Fleksibel na inap long senis: Dispela spit kontrol sistem i ken wok wantaim ol liklik sen bilong ol bot bilong kisim pis, ol hevi anka sen bilong ol sip i save raun long solwara-, na ol sekol sen bilong maining. Long senisim prodaksen i no nidim ol bikpela wok bilong rausim na stretim ol hevi.
(III) Ol gutpela samting bilong kos bilong prodaksen
Bikpela mak bilong yusim ol samting bilong sut: Gutpela separeta i save daunim lus bilong ol 'steel ball', taim yumi skelim wantaim 'acid washing' na 'open-air sandblasting', pe bilong ol samting bilong yusim i save go daun moa long 60%; Multi-proses integresen: Klinim, rausim 'burring', strongim 'stress', na 'pre-tritmen pastaim long putim 'coating' i pinis long wanpela step tasol, na dispela i pinisim nid bilong ol 'acid washing tank' na ol masin bilong grisim, na i daunim spes bilong faktori na invesmen long ol ikwipmen; Liklik mentenens na longpela sevis laip: Olgeta hai-manganese aloi wear-resistant laining bilong shot blasting rum, ol 'blades' bilong shot blasting masin i ken bruk hariap (10 minit long senisim), riplesmen saikel bilong ol wear pat i longpela, na taim bilong mentenens i sot.
(IV) Ol gutpela samting bilong lukautim envairomen na sefti taim yumi skelim wantaim ol pasin bilong bipo
Pure physical green process: Nogat asid-was waste asid, hevi metal pipia wara, o kemikel ejen emisen, abrusim ol envairomen penalty long asid wasim, inapim ol samting we ol grin faktori i laikim long ol sip; Pasin bilong rausim das we i no gat presa, nogat das i bruk bruk insait long woksop, ol 'steel ball' i gat planti leit na i no save kapsait, na dispela i mekim woksop i kamap gutpela moa;
Komplit sefti intalok: Proteksen bilong pawa bilong dua-off, proteksen bilong ovalod, alam bilong sot bilong ol samting bilong sut, rausim hevi bilong ol ikwipmen i no wok na ol 'steel ball' i flai i go aut na givim bagarap long ol manmeri.
(V) Ol narakain gutpela samting taim yu skelim wantaim 'manual pneumatic sandblasting'
Centrifugal shot blasting i gat strongpela 'impact force', na inap long winim 'strengthening strength' we 'classification society' i makim; Pasin bilong 'sandblasting' long han i no gat inap presa na em inap long rausim ros tasol, na em i no inap long strongim 'deep fatigue'; Insait bilong sen link na ol 'welding blind spots' inap long kamap gut, tasol 'manual sandblasting' i save kamapim 'miss spraying', na dispela i save kamapim 'local corrosion' na strong bilong en i no inap long mak bilong en; Otomatik i wok oltaim, i no gat wok long holim sprei gan long han, na dispela i rausim ol hevi bilong sefti taim yu stap antap tru na yu ken brukim wesan.
III. Long pinisim
Ol masin bilong sutim 'anchor chain shot blasting' em i no samting bilong rausim na klinim ros tasol, tasol tu em i samting bilong strongim ol 'anchor chain' bilong sip. Ol i wokim ol long spesel straksa bilong ol ring-sen, we i lukluk long tripela-dimensenel sut blasting, kontinu traksen na trenspot, na tingim sefti kwaliti bilong prodak, bikpela-skel prodaksen efisiensi, lukautim envairomen na liklik kos. Ol i wanpela gutpela standet proses ikwipmen bilong ol sip na marin enjiniaring anka sen prodaksen lain.